| Course Title | Basic Welder (SMAW) |
| Entry Level | Middle preferable Matric |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Fundamentals of Shielded Metal Arc Welding | Pre-cleaning |
| Description of SMAW Process | Pre-heating |
| Principle of Operations | Perform SMAW Operations |
| Principle of SMAW Process | Sequence of Operation |
| Applications, Advantages & Limitations | Interpass Temperature & Interpass Cleaning |
| Cost of Shielded Metal Arc Welding | Surfacing |
| Covered Electrodes | Welding on Different Types of Welds |
| Preweld Preparations | Welding on Different Positions |
| Safety Precautions | SMAW Operation Procedure |
| Tools & Equipment for SMAW | Postweld Procedure |
| Welding Procedure variables & Schedules | Post-heating |
| Parent Metal Preparations | Postweld Inspection & Testing |
| Welding Metallurgy | Welding Defects, Causes & Remedies |
| Joint Designs | Repairing of Welds |
| Procedure to Prepare Parent Metal | Welding Professionalism |
| Course Title | Advance Welder (GTAW) |
| Entry Level | Middle preferable Matric/Basic Welder Certified/ 01 Years’ Experience of SMAW |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Fundamentals of Gas Tungsten Arc Welding | Procedure to Prepare Parent Metal |
| Description of GTAW Process | Preheating & Precleaning |
| Principle of Operations | Perform GTAW Operations |
| Principle of GTAW Process | Sequence of Operation |
| Applications, Advantages & Limitations | Interpass Temperature & Interpass Cleaning |
| Cost of Gas Tungsten Arc Welding | Surfacing |
| Electrodes, Shielding Gas & Filler Rod | Welding on Different Types of Welds |
| Preweld Preparations | Welding on Different Positions |
| Safety Precautions | SMAW Operation Procedure |
| Tools & Equipment for GTAW | Postweld Procedure |
| Procedure of Preparing GTAW machine | Postweld Cleaning & Postheating |
| Welding Procedure variables & Schedules | Postweld Inspection & Testing |
| Parent Metal Preparations | Welding Defects, Causes & Remedies |
| Welding Metallurgy | Repairing of Welds |
| Joint Designs | Welding Professionalism |
| Course Title | Multi Welder (GTAW+SMAW) |
| Entry Level | Primary preferable Middle/Basic Welder Certified/Advance Welder Certified/Wire Feed Welder Certified/ 01 Years’ Experience Of Welding |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Fundamentals of Gas Tungsten Arc Welding | Joint Designs |
| Description of GTAW Process | Procedure to Prepare Parent Metal |
| Principle of Operations | Preweld cleaning & Preheating |
| Principle of GTAW Process | Perform GTAW Operations |
| Electrodes, Shielding Gas & Filler Rod | Sequence of Operation |
| Fundamentals of Shielded Metal Arc Welding | Root & Hot passes |
| Description of SMAW Process | Interpass Cleaning |
| Principle of Operations | Interpass Temperature |
| Principle of SMAW Process | Perform SMAW Operations |
| Covered Electrodes | Fill & Cap Passes |
| Cost of GTAW & SMAW Multi Process | Welding on Different Types of Welds |
| Applications, Advantages & Limitations | Welding on Different Positions |
| Preweld Preparations | Welding Operation Procedure |
| Safety Precautions | Postweld Procedure |
| Tools & Equipment for GTAW & SMAW | Postweld Cleaning |
| Procedure of Preparing Welding machine | Postweld Inspection & Testing |
| Welding Procedure variables & Schedules | Welding Defects, Causes & Remedies |
| Parent Metal Preparations | Repairing of Welds |
| Welding Metallurgy | Welding Professionalism |
| Course Title | Wire Feed Welder (GMAW+FCAW+SAW) |
| Entry Level | Primary preferable Middle/Basic Welder Certified/Advance Welder Certified/Multi Welder Certified/ 01 Years’ Experience Of Welding |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Fundamentals of Gas Metal Arc Welding | Welding Metallurgy |
| Description of GMAW Process | Joint Designs |
| Principles of Operations | Procedure to Prepare Parent Metal |
| Principle of GMAW Process | Preweld cleaning & Preheating |
| Electrodes & Shielding Gas | Perform GMAW Operations |
| Applications, Advantages & Limitations | Sequence of Operation |
| Fundamentals of Flux Cored Arc Welding | Welding on Different Types of Welds |
| Description of FCAW Process | Welding on Different Positions |
| Principle of Operations | GMAW Operation Procedure |
| Principle of FCAW Process | Perform FCAW Operations |
| Electrodes & Shielding Gas | Sequence of Operation |
| Applications, Advantages & Limitations | Welding on Different Types of Welds |
| Fundamentals of Submerged Arc Welding | Welding on Different Positions |
| Description of SAW Process | FCAW Operation Procedure |
| Principle of Operations | Perform SAW Operations |
| Principle of SAW Process | Sequence of Operation |
| Electrodes & Flux | Welding on Different Types of Welds |
| Applications, Advantages & Limitations | Welding on Different Position |
| Cost Of GMAW, FCAW & SAW | SAW Operation Procedure |
| Preweld Preparations | Postweld Procedure |
| Safety Precautions | Postweld cleaning & Postheating |
| Tools & Equipment for GMAW, FCAW &SAW | Postweld Inspection & Testing |
| Procedure of Preparing Welding machine | Welding Defects, Causes & Remedies |
| Welding Procedure variables & Schedules | Repairing of Welds |
| Parent Metal Preparations | Welding Professionalism |
| Course Title | Welding Supervisor |
| Entry Level | Minimum Matriculation preferable DAE/FSC/Basic Welder Certified/Advance Welder Certified/Multi Welder Certified/ 03 Years’ Experience Of Welding |
| Duration of Course | 2 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | English / Urdu |
Course Contents
| Welding Supervision | Welding Science & Technology |
| Welding Supervisory Skills | Welding Terminology |
| Functions Of Welding Supervisor | Welding Joints |
| Lean Manufacturing | Types Of Welds |
| Total Welding Management | Welded Joint Design |
| Welding Practices & Economics | Welding Positions |
| Weld Cost Estimating | Welding stresses & distortion |
| Responsibilities of Welding Personnel | Welding & Allied Processes |
| Welding Blueprint Reading | Welding Codes & Standards |
| Welding Metallurgy | Weld Inspection & Testing Methods |
| Process Technology | Weld Imperfections & Preventive Measures |
| Course Title | Pipeline Welder (SMAW) |
| Entry Level | Middle preferable Matric |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | English / Urdu |
Course Contents
| Fundamentals of Pipeline Welding | Procedure to Prepare Parent Metal |
| Description of SMAW Process | Pre-cleaning,Pre-heating & Pre-inspection |
| Principle of Operations | Perform SMAW Operations |
| Principle of SMAW Process | Sequence of Operation |
| Applications,Advantages & Limitations | Interpass Temperature & Interpass Cleaning |
| Cost of Shielded Metal Arc Welding | Girth Weld |
| Covered Electrodes | Welding on Different Types of Welds |
| Preweld Preparations | Welding on Different Position |
| Safety Precautions | SMAW Operation Procedure |
| Tools & Equipment for SMAW | Postweld Procedure |
| Procedure of Preparing SMAW machine | Postweld Cleaning, Post-heating |
| Welding Procedure variables & Schedules | Postweld Inspection & Testing |
| Parent Metal Preparations | Welding Defects, Causes & Remedies |
| Welding Metallurgy | Repairing of Welds |
| Joint Designs | Welding Professionalism |
| Course Title | Welding Inspector |
| Entry Level | DAE / FSC or Matriculation + DTI welding certification with two years of relevant inspection experience |
| Duration of Course | 3 – Months |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Fundamentals of Welding Inspection | Weld Repairs |
| The Welding Inspector’s Role | Fundamentals of welding & Allied Processes |
| Fundamentals Of Arc Welding Processes | Fundamentals Of Metal Joining Processes |
| QHSE For Welding Inspector | Fundamentals Of Allied Processes |
| Weld Inspection & Testing | Welding Chemistry, Weldability & Metallurgy |
| Visual Inspection | Pre-heat, Post-heat & Heat Treatment |
| Destructive Testing | Quality Assurance & Quality Control |
| Non Destructive Testing | Quality Assurance/Quality Control In Welding |
| Proof Testing | Documents Governing Wi & Qualification |
| Weld & Weld Related Discontinuities | Inspection Planning |
| Classifications Of Discontinuities | Inspection Reports |
| Weld Imperfections | Welding Codes, Standards, Specifications |
| Residual Stress & Distortion | API 1104, AWS D1.1, ASME BPVC Section IX |
| Course Title | Welder (Pipe & Plate) |
| Entry Level | DAE / FSC or Matriculation + DTI welding certification with two years of relevant inspection experience |
| Duration of Course | 1– Year |
| Training Methodology | Theory & Practical |
| Medium of Instructions | Urdu / English |
Course Contents
| Occupational Orientation | Health, Safety and Environment for Welder |
| Shielded Metal Arc Welding | Gas Tungsten Arc Welding |
| Gas Metal Arc Welding | Flux Cored Arc Welding |
| Submerged Arc Welding | Plasma Arc Welding |
| Oxy-Acetylene Welding | Brazing and Soldering |
| Thermal Cutting Technique | Inspection and Testing |
| Welding Ethics & Professionalism | On-Job-Training (OJT) |